SMITHSONIAN MISCELLANEOUS COLLECTIONS PART OF VOLUME XLIX Ibobokins jfunb RESEARCHES ON THE ATTAINMENT OF VERY LOW TEMPERATURES PART II.—FURTHER NOTES ON THE SELF INTEN- SIVE PROCESS FOR LIQUEFYING GASES BY MORRIS W. TRAVERS, D.Sc, F.R.S. Professor of Chemistry in University College, Bristol, England AND IN PART BY A. G. C. GWYER, B.SC, AND F. L. USHER %S^ (No. 1652) CITY OF WASHINGTON PUBLISHED BY THE SMITHSONIAN INSTITUTION 1906 RESEARCHES ON THE ATTAINMENT OF VERY LOW TEMPERATURES. PART II.i—FURTHER NOTES ON THE SELF INTENSIVE PROCESS FOR LIQUEFYING GASES. BY MORRIS W. TRAVERS, D.SC, F.R.S. PROFESSOR OF CHEMISTRY IN UNIVERSITY COLLEGE, BRISTOL, AND IN PART BY A. G. C. GWYER, B.SC, AND F. L. USHER. I. Introduction. In 1903 I submitted to the Smithsonian Institution an account of some researches on the Hquefaction of air and hydrogen which I had carried out with the aid of a grant from the Hodgkins Fund. Since then, with the aid of a further grant from the same source, I have extended these investigations, and have obtained the results which are recorded in the following pages. I may state at the outset that I have been obliged to confine my attention mainly to points of practical interest. After completing the first section of my work I began to make preparations for the complete investigation of the process of liquefying gases by the self-intensive process, and, in conjunction with Professor R. A. Lehfeldt, commenced a research on the determination of the Joule-Thomson effect for gases over a wide range of temperature and pressure. My removal to Bris- tol prevented me from continuing to participate in this work, which Professor Lehfeldt is now completing. My work was also consider- ably retarded by the fact that a compressor and air liquefier, which had been purchased by the Bristol University College shortly before my appointment, was found to be practically worthless, and only after the compressor had been completely reconstructed and a new air lique- fier had been built, could any research be undertaken. With the means al my disposal this work occupied more than a year. II. Previous Result. Before going further I will make one or two remarks as to state- ments in my last paper. In calculating the quantity of the liquid pro- ^ Part I was published in 1904 in Volume XLVi, Smithsonian Miscellaneous Collections, under the title : Researches on the Attainment of Very Low Tem- perature, by Morris W. Travers, D.Sc. I 2 TJIE ATTAINMENT OF VERY LOW TEMPERATURES duced by a Hampson machine {loc. cit., p. 13), I have certainly over- estimated the " loss due to heat absorption by liquefier." This is put down as equivalent to 100 gms. of liquid per half-hour and from ex- periments with a Hampson machine fitted with a vacuum vessel sur- rounding the regenerator coil, so as to reduce the heat-absorption to an almost negligible quantity, it appears that this amount is more than twice as large as it should be. The theoretical yield of liquid air is probably nearer 7.5 per cent, for the conditions investigated, or 0.045 per cent, per atmosphere pressure. The formula given on page 14 of the same paper indicates that the yield of liquid should be about 0.06 per cent, per atmosphere, a result which is also too high, and this is due to the fact that the value k, which represents the Joule-Thomson effect in the equation, is not, in all probability, independent of the pressure. I had intended to investigate the influence on the efficiency of the apparatus of the volume of air flowing through it, and of the initial pressure, temperature, etc. Since I commenced these experiments, however, Messrs. Bradley and Rowe (Physical Review, XIX., pp. 330 and 387) have carried out an investigation on these lines with a lique- fier of the Hampson type, and as their work has been carried out in a most careful manner it is unnecessary for me to say more than that my own results are in complete agreement with theirs. The greater part of my work, however, refers to the relative behaviour of liquefiers of different construction. HI. The Efficiency of the Regenerator Coil in Self-Intensive Liquefiers. In the various forms of my apparatus which I have described in my former communication to the Smithsonian Institution, the hydrogen has been cooled to the temperature of liquid air boiling in z'actio before en- tering the regenerator coil. The form and dimensions of the latter were determined solely from considerations based on experiments with the air liquefier, and it must be considered that my success with my first hydrogen liquefier was largely due to good fortune. In this machine the regenerator coil was made of copper pipe, 2 mm. inside and 3.5 mm. outside, wound as closely as possible in flat spirals to form a cylin- der 180 mm. long and 50 mms. in diameter around a brass tube, which supported the expansion valve at its lower end. In a second liquefier, which was built for Professor Anschiitz of Bonn, by Brins Oxygen Company, the regenerator coil was of the same dimensions, but was constructed differently. It consisted of two copper tubes, of the same diameter, wound together, so that the cylin- der, so formed, consisted ultimately of two coaxial coils which were connected in parallel, with the coil in the liquid air chamber above. THE ATTAINMENT OF VERY LOW TEMPERATURES 3 and with the valve below. The doubling of the coil was intended to diminish any tendency on the part of the pipe to become blocked with impurity separated from the gas, and to reduce friction in the pipe, and so increase the pressure at the expansion valve. These precau- tions are, as a matter of fact, totally unnecessary. The results obtained with this liquefier were far from satisfactory, and a careful study of its behaviour showed that the fault lay entirely in the regenerator coil. It was evident that the preliminary cooling of the compressed gas was as complete as in the case of my first ma- chine, probably even more so ; but that the heat-interchange between the compressed and expanded hydrogen in the regenerator coil was unsatisfactory. Careful consideration of the problem soon led to an explanation of the inefficiency of the second regenerator coil, and it is this point I shall next discuss. The phenomena connected with the interchange of heat between fluids in motion has been studied chiefly with a view to applying the results to steam boiler problems. Osborne, Reynolds, Stanton, and others have shown that when currents of water are made to flow in opposite directions through concentric tubes, the change of tempera- ture is independent of the velocity of the streams, or that the heat- interchange is proportional to the relative velocities. The same re- marks apply to the change of temperature and loss of heat by furnace gases in passing through boiler tubes ; and to show how closely the phenomena of heat regeneration in gas liquefiers resembles those I have just referred to, it is sufficient to state that in the Hampson air liquefier the difiference between the temperatures of the air which enters and leaves the apparatus shows the same dift'erence of temperature even when the velocity of the stream of air passing through it is greatly increased. It is also well known that the loss of heat that furnace gases un- dergo is considerably diminished if the absolute velocity of the gas be decreased. It can be shown, for instance, that by increasing the diam- eter of the tubes of an ordinary boiler, or by spacing the tubes of a water-tube boiler more widely the heat interchange between the gases and the water may be considerably reduced. Were it possible to consider the phenomenon of heat interchange between two fluids moving in opposite directions on different sides of a conducting surface one of conduction of heat through the fluid, the study of it would be a comparatively simple matter. As a matter of fact, however, this is the case only when the fluids were travelling slowly, and on account of the low conductivity of gases the heat inter- change is, under such circumstances, very small. When, however, the velocity of the fluid bears a certain relationship to the dimensions of the space through which it is flowing, the longitudinal components into 4 THE ATTAINMENT OF VERY LOW TEMPERATURES which we may theoretically divide the stream no longer form straight lines, but break up into eddies. As the result of this the heat passes more rapidly from the gas to the surface in contact with it, or vice versa, than it does when the " stream line " flow is maintained. It has been stated that for the efficient working of a boiler both the furnace gases and the water must " scrub " the surface separating them. The formation of eddies in a fluid depends upon its velocity, viscos- ity, density and on the form of the aperture through which it is flow- ing. The greater the velocity when once the " critical velocity " is passed, the greater the tendency to form eddies, which also increase as the space through which the gas is flowing diminishes. Further, it is well known that when a gas strikes against a sharp edge or angu- lar obstacle eddies are formed much more readily than when the stream of gas meets a curved surface. The difference of the behaviour of the two regenerator coils re- ferred to on page 2 may now be explained. The first coil consisted of a single copper tube, so that the velocity of the compressed gas flow- ing through it was twice as great as that of the gas in the second coil, each component of which was half the length. Further, since it was impossible to wind the double coil as closely as the single coil, the velocity of the expanded gas passing over the outside of the pipes was greater in the case of the first coil than in that of the second. As the tendency to form eddies in the gas increases with the velocity, particu- larly when the stream passes through narrow openings, such as exist between the flat spirals of the coil, it is not surprising that the efficiency of the second coil was lower than that of the first. I was fortunately able to test this theory by means of trials carried out on two air liquefiers of the Hampson type. In one of these two copper tubes were wound together to form the regenerator coil, and in the other four copper pipes of the same diameter were similarly wound. The difference in the behaviour of the two liquefiers, which were otherwise identical, under exactly similar conditions was suffi- ciently marked to prove my point. The two-coil liquefier gave from 2 to 3 per cent, more liquid air than the four-coil liquefier, and whereas in the first case the difference between the temperatures of the air as it entered and left the apparatus was 0.4°, it rose in the second case to 1.4°. It appeared, therefore, that in constructing regenerator coils the pipe should have as small an internal diameter as is possible, and that the coil should be closely wound. It is practically impossible to use copper tube of a diameter less than 2 mm. inside and 3.5 mm. outside on account of the mechanical difficulties which arise in joining the sections, and in winding the coil. The spacing of the spirals is theoret- ically limited by the fact that the glass vacuum-vessel enclosing the THE ATTAINMENT OF VERY LOW TEMPERATURES 5 coil can not be subjected to a back-pressure of over one atmosphere. I have, however, found it to be mechanically impossible to wind the spirals too closely. It is practically impossible to further increase the rate at which the compressed gas loses its heat, but by means of an arrangement which I shall next describe I have under certain circumstances suc- nOPOOOC a ^.QQoooo 0"-^"^- Fig. I.—Eddies formed by passage of gas through orifice. D' Fig. 2.—Regenerator coils. oxg B pooooo ceeded in increasing the refrigerating efficiency of the expanded gas as it passes over the outside of the coils. I have already referred to the fact that when a stream of gas passes across the edge of a plate at right angles to its path, or enters or leaves an orifice with square-cut edges, eddies are formed as in the figure i. It occurred to me that by placing sheets of perforated vulcanized fibre between the horizontal spirals, which make up the coil, such eddies would be set up in the gas, and that the jets of gas passing through the holes would themselves form eddies both by their mutual action, and by impinging on the copper coils. Such an arrangement would be much more effective in overcoming the tendency of the gas to flow in streams, parted rather than broken up by the curved surface of the pipes. Further, the fibre being a highly non-conducting material would insulate the adjacent sections of the regenerator coil, and thereby increase its efficiency. In the early part of the year 1904 I constructed two similar regen- erator coils, each 20 cm. long and 7.2 cm. in diameter, wound about a tube I cm. in diameter, surrounding the valve rod. One of the coils, THE ATTAINMENT OF VERY LOW TEMPERATURES oooooo oooooo Fig. 3.—Apparatus for liquefying air. /^, had a disc of the vulcanized fibre between each horizontal helix, the other, B, had not (fig. 2). During the experiments the coil in use was placed inside a vacuum vessel, as in figure 3, arrangements being made for measuring the air passing through the apparatus, and THE ATTAINMENT OF VERY LOW TEMPERATURES 7 the air liquefied. To determine the temperature gradient in the coil the ends of thermo-electric junctions, carefully insulated, were placed at the top of the coil, near the valve, and at two points equi-distant from the end and well within the coil. Copper-constantan junctions were used; the potential difference between each of the junctions in the coil and a junction immersed in ice was measured by the usual potentiometer method ; the results were interpreted with the aid of O THE ATTAINMENT OF VERY LOW TEMPERATURES wires from the thermo junctions, which are not shown in the figure, passed through a paraffined cork in the vertical opening of H, while a rubber tube connected with the horizontal opening led to a gas-meter, by means of which the volume of air was measured. A brass reducing piece L and two rubber sleeves M and N con- nected the cylindrical vessel B with the vessel P in which the liquid air collected. The liquid ran directly from the nozzle of B into P, and to allow of the escape of the gaseous air which resulted in the evapora- tion of a little of the liquid, the pinchcock 6^ could, if necessary, be opened from time to time. The temperature gradients in the two coils are shown on the curve in figure 4. The curve a represents the gradient in the coil A, in which the perforated vulcanized discs had been inserted, and the curve h the gradient in the simple coil B. The result of this part of my experiments is interesting. It will be observed that in the case of both coils the temperature gradient is at first very steep, but curiously enough the effect of introducing the fibre discs is, so far as the lower section of the coil is concerned, the reverse of what was looked for, the temperature gradient is rendered less steep, not more so. Over the upper section of the coil the fibre discs produce the desired effect, with the result that as a whole the coil A produces a slightly more effective heat interchange than the coil B. The explanation of these facts is, I believe, as follows : Over the lower section of the coil, where the rate of heat interchange is normally very high, though the fibre discs may increase the eddying effect, they also shield the coils from close contact with gas, and hence their total effect is negative. Over the upper two-thirds of the coil, where the rate of heat interchange is low, the shielding factor is insignificant com- pared with the action of the discs in producing eddy motion, and the efficiency of the coil is increased. Table I. Results of Experiments with Coils A and B. Date. THE ATTAINMENT OF VERY LOW TEMPERATURES Quantity of Liquid AiR-CoNvtR.T£D,XX 10 IZ. 3456789 Quantity of Liquid Air Formed. O O O O lO THE ATTAINMENT OF VERY LOW TEMPERATURES expected, the efificiency decreases slightly in proportion as the mass- flow of the air increases. The temperature measurements indicate, however, that the gradient in the lower part of the coil is practically independent of the quantity of air passing through it, though the tem- perature difference at the exit became slightly greater. Bradley and Rowe (he. cit.) arrive at a similar result. IV. Application of These Results to the Construction of a New Air Liquefier. The result of these experiments seemed to show that the introduc- tion of the vulcanized fibre discs increases the rate of heat interchange in the upper part of the coil, where the temperature difference between the two streams of gas is comparatively small, but is non-effective so far as the lower third at least is concerned. The lower part of the liquefier which I constructed is arranged as in figure 3, but in place of the cap there is a metal cylinder filled with a coil constructed of two pipes coaxially. This part of the coil is 25 centimetres long and 10 centimetres in diameter. The cylinder enclos- ing it is secured to the vacuum vessel by means of a rubber sleeve, and is enclosed in a wooden casing filled with animal wool. The results obtained with it have been quite satisfactory. The temperature difference at the inlet and outlet is smaller than can be measured, and the yield of liquid air is, within the limits of experi- mental error, as high as has been obtained with any liquefier. Table II. Result of Experiment with New Air Liquefier. Date. THE ATTAINMENT OF VERY LOW TEMPERATURES II published by Alessrs. Bradley and Rowe. The results of their experi- ments are tabulated above. They observe that when these results are plotted (figure 50) the curve cuts the pressure axis at a point corresponding to a pressure between 700 and 800 atmospheres, below which no liquid would be formed. They remark that this may be in some measure due to the increase in the interchange temperature with fall of pressure, but make no attempt to connect the figures in the second and third columns. Now if we take the heat of evaporation of liquid air to be 50 calories per gram, and its specific heat at constant pressure to be 0.237 calories per gram, we can assume that a fall of temperature of one degree in the escaping air is equivalent to the evaporation and warming up to the room temperature of ^ of its mass of liquid air, where (50 + 0.237 X 200) A-= ( I — -v) 0.237, x= 0.25 per cent, per dyne. If then the interchange temperature were zero over all ranges of pressure the quantity of liquid air produced in the machine would be : Pressure. 12 THE ATTAINMENT OF VERY LOW TEMPERATURES low pressure by opening the expansion valve wide, in which case there is a steady fall in pressure throughout the length of the coil, a very much smaller yield of liquid is obtained than when the valve is kept partially closed and supply of air is reduced. It appears that though a slight fall of pressure in the gas between the top of the coil and the expansion valve does not materially effect the working of the machine, it is a factor which cannot be neglected in estimating its efficiency. VI. Application of the Perforated Discs to the Hydrogen LiQUEFIER. I now constructed a hydrogen liquefier, of which the regenerator coil A, with the perforated discs, formed part. This machine did not, however, yield satisfactory results, for though I obtained some liquid hydrogen by means of it, the yield was poor. I may add, however, that the liquefaction commenced very soon after the gas was first al- lowed to expand. Further, experiments conducted with compressed air, of which it is not necessary to give the details, pointed to the fact that the conduction of heat down the coil was considerably decreased by the introduction of the perforated discs. The probable explanation of the behaviour of this coil is as follows. The effect of the discs in producing eddy currents increases the rate of heat interchange, so long as the temperature difference between the compressed and expanded gas is not very great, thus increasing the rate at which the coil cools down at the commencement of the experi- ment. When, however, the temperature of the expanded gas reaches the liquefaction point (20.5° abs.), the temperature of the compressed gas is still above the critical temperature, and we arrive at a condition similar to that which obtains in the lower part of the coil of an air liquefier. It appears then that the effect of the perforated discs in shielding the coils from contact with the expanded gas is greater than in increasing the eddying and thereby the rate of heat interchange. VII. Final Form of Hydrogen Liquefier. In reviewing my experiments with the hydrogen liquefier I am driven to the conclusion that the form of regenerator coil used in the construction of my first machine gave better results than any which I afterwards obtained. In this machine the coil was constructed of a single tube wound into a coil 150 mm. long and 50 mm. in diameter, the spaces between the components of each helix being as narrow as possible. It appears that the small diameter of the coil and the closeness of the spacing are more effective in producing a rapid heat interchange, THE ATTAINMENT OF VERY LOW TEMPERATURES 1 3 by merely increasing the velocity of the flow of the expanded gas, than are any of the methods by which I have attempted to increase the sur- face exposed to the gas, or its tendency to form eddies over the surface of the coil. It is to this type that I have now reverted. VIII. An Attempt to Employ a Metal Vacuum Vessel in the Liquefaction of Hydrogen. As there appeared to be many obvious advantages in employing a metal vacuum vessel in place of the glass vessel which usually forms part of the apparatus, I determined to make one, and to carry out some experiments with it. The vessel was constructed of drawn brass tube with spun copper connection, as in the figure. After the parts had been soldered together the whole was silver-plated with the idea of render- ing the metal absolutely non-porous. The vacuum vessel was secured by means of a flange and screws to a horizontal plate, which forms part of the annular space surrounding the liquid air chamber in the lique- fier. A spiral copper tube connected the inside with the outside, and terminated below in a valve similar to that one used in the Hampson air liquefier. The vacuum vessel was exhausted through a piece of fine copper tube, hard-soldered into the outer tube. When the exhaustion was complete this tube was melted in the oxyhydrogen flame and securely sealed. When the vacuum vessel was half filled with liquid air the outside did not become cold, but it was noticed that the liquid evap- orated more quickly than from a glass vessel on account of the heat supplied to it by conduction down the inner wall. An attempt to liquefy hydrogen with a machine fitted with the vacuum vessel proved a failure. This was probably due to the reason mentioned above, and also to the evaporation of the liquid in passing through the valve. Only a trace of liquid was collected, and the ex- periment was not repeated. IX. On the Preparation of Hydrogen for Use with the Liquefier. In my first memoir on the liquefaction of hydrogen I pointed out that the difficulty introduced by the presence of impurity in the gas was due rather to the separation of solid at the expansion valve than to the actual blocking of the coil. I suggested that this was probably due to the so-called " solvent " properties, which gases under high pressure and in the neighborhood of their critical temperature are known to possess. I have come to the conclusion that while some impurities are highly detrimental to the working of the apparatus, others are comparatively 14 THE ATTAINMENT OF VERY LOW TEMPERATURES innocuous. I have observed that when using an air Hquefier, and using certain kinds of oil to lubricate the compressor, the vacuum vessel in which the liquid air is collected, when the latter is evaporated, contains a trace of oil. After an experiment with a hydrogen Hquefier, the moisture which remains in the vacuum vessel has often an oily smell. I have also often detected the odor of arsenuated hydrogen emitted from the solid con- densed in the vacuum vessel as the apparatus becomes warm. I may say that I have always obtained the best results by using pure zinc, pure dilute sulphuric acid with a little copper sulphate, and taking care to employ a good lubricating oil on the working part of the compressor. In June, 1903, I was invited to give a demonstration of the lique- faction of hydrogen before the Congress of Applied Chemistry in Ber- lin. I was unable to obtain a compressor, but was supplied with a number of cylinders of hydrogen, prepared by the electrolysis of cal- cium chloride solution, and compressed to no atmospheres. Six of the cylinders were at once connected with the Hquefier and the ex- panded hydrogen was allowed to escape into the atmosphere. Analysis of a sample of this gas showed that it contained 0.2 per cent, of oxygen. There was, however, no tendency for solid to form at the expansion valve and the result of my experiment was the most satisfactory that I ever reached. i